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Expansion of Rivian's Illinois Factory Prepared for Production of R2 Sport Utility Vehicle

Rivian expands manufacturing site in Normal, Illinois, for production of the R2 electric SUV, projected for 2026 release. The company is constructing a supplementary 1.1 million square-foot facility, joining its existing 4.3 million square-foot site that currently manufactures the R1 series and...

Rivian enlarges its factory in Illinois to prep for the production of R2 SUVs
Rivian enlarges its factory in Illinois to prep for the production of R2 SUVs

Expansion of Rivian's Illinois Factory Prepared for Production of R2 Sport Utility Vehicle

Rivian, the American electric vehicle (EV) manufacturer, is making significant strides in its production capacity with the expansion of its manufacturing site in Normal, Illinois. The expansion, which is currently underway, is set to boost the annual production capacity to around 215,000 units[1][2][4].

The expansion includes a 1.1 million square-foot building, which is now substantially complete, with production tooling installation underway[1][3]. This new facility will handle the R2's body assembly, general assembly, and final checks.

The R2, Rivian's new electric SUV, is designed with a more cost-efficient bill of materials, targeting a price range of $45,000 to $50,000[5]. This strategic move aims for faster positive gross margins compared to Rivian’s existing R1 models.

The construction of the new facility is progressing despite winter weather, and Rivian is using prefabricated materials to speed up the process[1]. The old test track was removed to make space for the expansion. Rivian has also built a new high-speed test track to ensure the highest quality standards are met.

In Q4 2024, Rivian earned a gross profit of $170 million and reported a revenue of $1.73 billion, exceeding the expected $1.4 billion[1]. The Q4 revenue was driven by 14,183 vehicle deliveries. For the full-year 2024, Rivian met its target of 50,500-52,000 deliveries.

Looking ahead to 2025, Rivian projects 46,000-51,000 deliveries, indicating a steady growth trajectory. The new R2 electric SUV production line is scheduled to be commissioned in the third quarter of 2025, with production expected to begin in the first half of 2026.

In addition to the R2 production line, other areas being added will support painting, battery work, and parts movement, further enhancing the site's efficiency[1]. The expansion and launch of the R2 are central to Rivian's strategy to grow production capacity and profitability going forward[2][4].

Rivian has also secured a deal worth up to $5.8 billion with Volkswagen, adding another dimension to its growth strategy[6]. The partnership is expected to bring synergies in areas such as vehicle platforms, battery technology, and charging infrastructure.

With the expansion of its manufacturing site in Normal, Illinois, Rivian is setting itself up for a promising future in the EV market, poised to deliver its new R2 electric SUV to customers in early 2026.

[1] https://www.rivian.com/news/rivian-announces-expansion-of-normal-illinois-manufacturing-facility [2] https://www.rivian.com/news/rivian-announces-q4-2024-earnings [3] https://www.rivian.com/news/rivian-announces-q4-2024-deliveries [4] https://www.rivian.com/news/rivian-announces-2024-full-year-results [5] https://www.rivian.com/news/rivian-unveils-r2-electric-suv [6] https://www.rivian.com/news/rivian-announces-collaboration-with-volkswagen

  1. The expansion of Rivian's manufacturing site in Normal, Illinois, will not only boost its production capacity to 215,000 units annually but also add areas for painting, battery work, and parts movement, further enhancing the site's efficiency.
  2. Rivian's strategic move in designing its new electric SUV, the R2, with a cost-efficient bill of materials, aimed for faster positive gross margins compared to its existing R1 models, positioning it well in the automotive industry.
  3. With the launch of the R2 electric SUV production line and the partnership with Volkswagen worth up to $5.8 billion, Rivian plans to leverage synergies in vehicle platforms, battery technology, and charging infrastructure, investing in technology to solidify its footing in the finance and transportation sectors.

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